Suitable for High Precision Large Mold to Obtain a Single Plane Grinding and Polishing Machine

• Customization: Available
• After-sales Service: 12months
• Warranty: 12months
• Model NO.: FD-36LP
• Type: Surface Grinding Machine
• Processing Object: Flat Workpieces
• Abrasives: Grinding Wheel
• Controlling Mode: PLC
• Automatic Grade: Semiautomatic
• Cylindrical Grinder Type: Surface Grinding Machine
• Precision: High Precision
• Certification: ISO 9001
• Condition: New
• Power Source: Electricity
• Disc(Wheel) Type: Grinding Disc
• Working Style: Grain
• Variable Speed: with Variable Speed
• Application: Grinding Industry
• Material: Metal and Non-Metal
• Disc Diameter: Φ610 mm / 24 Inches
• Service: Oversea Setup & After-Sale Avalaible
• Class: Single Plate
• Process Station: 3
• Pressure Source: Pneumatic or Weight Block
• Plate Material: Metal & Non-Metal
• Abrasive: Slurry
• Weight: 1000kg
• Transport Package: Wood Crate
• Trademark: PONDA
• Origin: China
• Production Capacity: 500 Unit/Year
• Package Size: 180.00cm * 150.00cm * 220.00cm
• Package Gross Weight: 3000.000kg

Product Description

Why Ponda?
Ponda has profound experience of lapping, polishing and thinning. We heretofore supplied more than 60, 000 lapping process solutions and appliances over the industries of machinery, electronic, aerospace, aviation, automotive, atomic energy, optics; the substances of metal, SiC wafer, ceramics, glass, industrial sapphire, plastics, and any other composites.

Products Show
How it works:
1. This equipment is a precision polishing equipment, the grinding and polishing mold is placed on the grinding disc, the grinding disc rotates against the clock, the correction wheel drives the rotation of the mold, the pressure cylinder puts pressure on the mold, and the mold and the grinding disc make relative running friction to achieve the purpose of grinding and polishing.
2. The dressing mechanism of the grinding disc adopts the reciprocating motion of the oil pressure suspended guide rail, and the diamond shaving knife trims the grinding surface of the grinding disc precisely to obtain the ideal plane effect.

Special points:
The equipment pressurizes the workpiece by cylinder pressurization, and the pressure is adjustable;
2. The equipment adopts PLC program control system, touch screen operation panel, grinding disk speed and timing can be directly input on the touch screen.

APPLICATION

Process	Industry by Substance	Industry by Applicability
Single Plate Lapping & Polishing	Metal And Alloy Ceramic Oxide Carbide Glass Plastic Nature Stone	Sealing	valve and sealing ring(liquid, oil, gas)
		Semiconductor	LED substrate(Al2O3, Si, SiC) wafer substrate(Si, SiC, Ge, Ge-Si, GaN, GaAs, GaAsAl, GaAsP, InSb, ZnO, AlN)
		Plastic	PE, E/VAC, SBS, SBR, NBR, SR, BR, PR
		Phone Frame(flat)	back plate
		PCB	adhesive, coating, circuit
		Optics(flat)	optical lens, optical reflector, scintillator cube, holographic glass, HUD glass, screen glass
		Radar	oxide coating plate
		Gemstone	jade, sapphire, agate, etc.
		Others	graphite block, gauge block, micrometer gauge, diamond, friction plate, knife, bearing, metal components, and any other precise hardware.
*NOTE: lapping can only remove slight thickness of workpiece. If need ultra thinning (≤100μm), thinner machine are needed.

SPECIFICATION 

Standard Specification
Type number	FD-24LP-3Q	FD-36LP-6Q	FD-52LP-6Q
Grinding disc (outer diameter × inner diameter)	φ610×φ180mm	φ910×φ310mm	φ1320mmxφ200mm
Correction wheel (outer diameter × inner diameter)	φ280mm*φ240mm3 pieces	φ410mm×φ360mm,3 pieces
Maximum machining size of the workpiece	φ230mm	φ333mm	φ800mm
Workpiece processing flatness	0.002mm	0.0015 mm	0.002mm
Main motor power	3.7kw.380V3 phase	7.5kw.380V3 phase	11kw.380V3 phase
Number of revolutions of grinding disc	0~160rpm	0-60RPM	0-60RPM
Number of pressurizing cylinders	three	three	three
Maximum cylinder pressure	180kg	200kg	150kg
Equipment weight	1800kg	3000kg	3200kg
Overall dimension	1050× 1600 × 1700mm	1800mm×1500mm×2200mm	2800×1600×1850mm

 

Built-In Optional Kits
Grade		Standard		Upgraded		Advanced
Controls		Digital		Digital		Touch-Screen PLC
Pressure Source		Hand Weight Block		Pneumatic Weight Block Manual		Pneumatic Press Integrated with PLC
Slurry Supply System		-		Manual		Digital, Manual
Cylinder Bar Drive System		-		Manual		Integrated with PLC
Conditioning Ring Drive System		-		Manual		Integrated with PLC
Machine Enclosure		-		Framed by Aluminum Alloy		Framed by Metal Plate
*NOTE: the optional kits based on the production requirements, making samples can confirm if they are necessary.

SAMPLE DEMONSTRATION (SINGLE PLATE)




Patent

About the Company

Ponda is a high-tech enterprise specializing in all kinds of high precision grinding equipment, polishing equipment and itssupporting products and consumable materials
We have a production workshop and testing equipment, assembly workers and mechanical design engineers45 people

Delivery & Packing

Packing Details  : Packing, 1 pcs/Wooden box


FAQs
Q1: Which machine is most applicable for my product?
A: It usually depends on 5 requirements and parameters of your product: flatness, roughness, thickness, dimension, productivity:
1. If better flatness and roughness were required, you might need both lapping and polishing machine.
2. If to thin the product in a big margin, such as 500μm, you might need a thinner machine for extra.
3. If the productivity were excessive, you might need larger machine or to expand production line.
Additionally, we can confirm the production line as we make samples for you.
Q2: Does Ponda charge for making samples?
A: No, it's free to make samples.
Q3: Is Ponda trader or manufacturer?
A: We are manufacturer, certified National High-Tech Enterprise.
Q4: How long does it take machine to deliver?
A: Approximately 15 days to deliver. If the machine are out of stock, we need 15 days more to manufacture.
Q5: Does Ponda provide oversea setup and after-sale service?
A: Yes, we provide oversea service and online tutorial.
Q6: How many type of machine does Ponda manufacture?
A: We have 21 major series of machines, 5 different types run in different principles, more than 15 types of plates, 100 types of slurries.