Ponda Precision LED Sapphire Substrate Double-Sided Grinding Machine Supports Custom Double-Sided Grinding and Polishing Machines

• Customization: Available
• After-sales Service: 12months
• Warranty: 12months
• Model NO.: FD-3805XS
• Type: Surface Grinding Machine
• Processing Object: Flat Workpieces
• Abrasives: Grinding Wheel
• Controlling Mode: PLC
• Automatic Grade: Semiautomatic
• Cylindrical Grinder Type: Surface Grinding Machine
• Precision: High Precision
• Certification: ISO 9001
• Condition: New
• Power Source: Electricity
• Disc(Wheel) Type: Grinding Disc
• Material: Metal
• Working Style: Grain
• Variable Speed: with Variable Speed
• Application: Grinding Industry
• Service: Oversea Setup & After-Sale Avalaible
• Class: Double Plate
• Process Station: 3-5
• Pressure Source: Pneumatic
• Plate Material: Metal and Non-Metal
• Abrasive: Lapping Slurry
• Transport Package: Wood Crate
• Trademark: PONDA
• Origin: China
• Production Capacity: 500 Unit/Year
• Package Size: 700.00cm * 950.00cm * 1950.00cm
• Package Gross Weight: 720.000kg

Product Description

Why Ponda?
Ponda has profound experience of lapping, polishing and thinning. We heretofore supplied more than 60, 000 lapping process solutions and appliances over the industries of machinery, electronic, aerospace, aviation, automotive, atomic energy, optics; the substances of metal, wafer substrate, ceramics, glass, industrial sapphire, plastics, and any other composites.
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Special points:
1. The upper and lower grinding disks of this series of grinding machines can be repaired automatically.
2. The four motors are used to drive synchronously, the speed change range is wider, the motion accuracy is higher, the response speed is faster, can adapt to the requirements of different grinding materials and grinding process, the soft start, soft stop, the speed is stable, the impact is small.
3. The shaving machine is driven by servomotor, which can ensure the sliding of the hydraulic suspension guide is more stable and the plane dressing effect is not good.

4. The control system adopts DSP, Web-Link, color terminal and other advanced technologies, the system response speed is faster, more accurate, and has remote monitoring, remote maintenance functions;
5. This series of grinding machine has grating thickness control system, the thickness tolerance of processed products can be controlled within the range of ±0.002mm.

APPLICATION

Process	Industry by Substance	Industry by Applicability
Double Plate Lapping & Polishing	Metal And Alloy Ceramic Oxide Carbide Glass Plastic Nature Stone	Sealing	valve and sealing ring(liquid, oil, gas)
		Semiconductor	LED substrate(Al2O3, Si, SiC) wafer substrate(Si, SiC, Ge, Ge-Si, GaN, GaAs, GaAsAl, GaAsP, InSb, ZnO, AlN)
		Plastic	PE, E/VAC, SBS, SBR, NBR, SR, BR, PR
		Optics(flat)	optical lens, optical reflector, scintillator cube, holographic glass, HUD glass, screen glass
		Gemstone	jade, sapphire, agate, etc.
		Others	graphite block, gauge block, micrometer gauge, diamond, friction plate, knife, bearing, metal components, and any other precise hardware.
*NOTE: lapping can only remove slight thickness of workpiece. If need ultra thinning(≤100μm), thinner machine are needed.

SPECIFICATION 

Standard Specification
Machine Model	FD-3805XS		FD-6105XS		FD-9656XS
Lower Plate Diameter	Φ380mm / 15 inches		Φ610 mm / 25 inches		Φ965 mm / 38 inches
Upper Plate Diameter	Φ380 mm / 15 inches		Φ610 mm / 25 inches		Φ965 mm / 38 inches
Star Wheel Parameter	DP 12, Z=66, A=20°		DP 12, Z=108, A=20°		DP 19.3, Z=152, A=20°
Conditioning Ring Parameter	DP 12, Z=66, A=20°		DP 12, Z=108, A=20°		DP 19.3, Z=152, A=20°
Max. Workpiece Diameter	Φ120 mm		Φ180 mm		Φ290 mm
Process Thickness	0.2mm≤N≤20mm		0.2mm≤N≤25mm		0.2mm≤N≤30mm
Number of Station	3≤N≤5		3≤N≤5		3≤N≤5
Plate Rotate Speed	0-60 rpm		0-60 rpm		0-50 rpm
Total Weight	700KG		1800KG		3000 kg
Total Floor Space	700×950 x1950mm		1050x950x2450mm		1740x1970x2720mm
Built-In Optional Kits
Grade		Standard		Advanced
Slurry Supply System		-		Integrated with PLC
Facing and Grooving System		-		Integrated with PLC
Machine Enclosure		-		Framed by Metal Plate
*NOTE: the optional kits based on the production requirements, making samples can confirm if they are necessary.

SAMPLE DEMONSTRATION (DOUBLE PLATE)

Patent

About the Company

Ponda is a high-tech enterprise specializing in all kinds of high precision grinding equipment, polishing equipment and itssupporting products and consumable materials
We have a production workshop and testing equipment, assembly workers and mechanical design engineers45 people

Delivery & Packing

Packing Details  : Packing, 1 pcs/carton.

FAQs
Q1: Which machine is most applicable for my product?
A: It usually depends on 5 requirements and parameters of your product: flatness, roughness, thickness, dimension, productivity:
1. If better flatness and roughness were required, you might need both lapping and polishing machine.
2. If to thin the product in a big margin, such as 500μm, you might need a thinner machine for extra.
3. If the productivity were excessive, you might need larger machine or to expand production line.
Additionally, we can confirm the production line as we make samples for you.
Q2: Does Ponda charge for making samples?
A: No, it's free to make samples.
Q3: Is Ponda trader or manufacturer?
A: We are manufacturer, certified National High-Tech Enterprise.
Q4: How long does it take machine to deliver?
A: Approximately 15 days to deliver. If the machine are out of stock, we need 15 days more to manufacture.
Q5: Does Ponda provide oversea setup and after-sale service?
A: Yes, we provide oversea service and online tutorial.
Q6: How many type of machine does Ponda manufacture?
A: We have 21 major series of machines, 5 different types run in different principles, more than 15 types of plates, 100 types of slurries.