Why Ponda?
Ponda has profound experience of lapping, polishing and thinning. We heretofore supplied more than 60, 000 lapping process solutions and appliances over the industries of machinery, electronic, aerospace, aviation, automotive, atomic energy, optics; the substances of metal, wafer substrate, ceramics, glass, industrial sapphire, plastics, and any other composites.
Main uses:
The equipment is mainly used for grinding and polishing the upper and lower parallel end faces of sapphire substrate, aluminum sheet, ceramic sheet, optical glass, quartz crystal, other semiconductor materials and other hard brittle materials of non-metal and metal thin precision parts.
Products Show
Working principle and characteristics
1, innovation is the basic concept of the design, the equipment in the design carefully analyzed and compared the structure of similar equipment at home and abroad, control and functional characteristics, comprehensive, concluded and adopted the successful experience of many users and reasonable suggestions. Efforts are made to improve the technical content, operation accuracy and operation stability of the equipment.
2, the use of advanced Siemens PLC program controller, control the action of the machine, high degree of automation, and matched by Siemens Smart 700 large screen touch screen interface, display the current state of the machine, man-machine dialogue, operation at a glance.
3, the use of frequency control and full gear drive, so that the whole machine work when starting stable, stable operation, especially at low speed operation, to overcome the upper and lower grinding disk movement, crawling phenomenon.
4. The pneumatic actuator produced by Yadeke and the pneumatic control component produced by SMC are used to realize the stepless pressure regulation of the grinding disc in four stages, namely light pressure, medium pressure, heavy pressure and fine, so as to provide more excellent grinding efficiency and wider grinding process selection for the grinding workpiece.
5, the big gear ring can be lifted, and the lifting position can be adjusted. The height of the sun wheel can also be adjusted by periodically increasing or decreasing the number of shims.
6, equipped with automatic lubrication equipment to lubricate the gear.
7, This equipment can set and store 30 sets of different process parameters (pressure, speed, time, turn number) for users to choose.
8, equipped with the main cylinder end lock mechanism, can be convenient and safe to lock the upper grinding disc.
APPLICATION
| Process |
Industry by Substance |
Industry by Applicability |
Double
Plate
Lapping
& Polishing |
Metal And Alloy
Ceramic
Oxide
Carbide
Glass
Plastic
Nature Stone |
Sealing |
valve and sealing ring(liquid, oil, gas) |
| Semiconductor |
LED substrate(Al2O3, Si, SiC)
wafer substrate(Si, SiC, Ge, Ge-Si, GaN, GaAs, GaAsAl, GaAsP, InSb, ZnO, AlN) |
| Plastic |
PE, E/VAC, SBS, SBR, NBR, SR, BR, PR |
| Optics(flat) |
optical lens, optical reflector, scintillator cube, holographic glass, HUD glass, screen glass |
| Gemstone |
jade, sapphire, agate, etc. |
| Others |
graphite block, gauge block, micrometer gauge, diamond, friction plate, knife, bearing, metal components, and any other precise hardware. |
| *NOTE: lapping can only remove slight thickness of workpiece. If need ultra thinning(≤100μm), thinner machine are needed. |
SPECIFICATION
| Standard Specification |
| Machine Model |
FD6B |
FD9B |
FD13-6B |
| Lower Plate Diameter |
Φ386 mm / 15 inches |
Φ640 mm / 25 inches |
Φ973 mm / 38 inches |
| Upper Plate Diameter |
Φ386 mm / 15 inches |
Φ640 mm / 25 inches |
Φ973 mm / 38 inches |
| Star Wheel Parameter |
DP 12, Z=66, A=20° |
DP 12, Z=108, A=20° |
DP 19.3, Z=152, A=20° |
| Conditioning Ring Parameter |
DP 12, Z=66, A=20° |
DP 12, Z=108, A=20° |
DP 19.3, Z=152, A=20° |
| Max. Workpiece Diameter |
Φ120 mm |
Φ180 mm |
Φ290 mm |
| Process Thickness |
0.2mm≤N≤20mm |
0.2mm≤N≤25mm |
0.2mm≤N≤30mm |
| Number of Station |
3≤N≤5 |
3≤N≤5 |
3≤N≤5 |
| Plate Rotate Speed |
0-60 rpm |
0-60 rpm |
0-50 rpm |
| Total Weight |
600 kg |
2000 kg |
3200 kg |
| Total Floor Space |
700×950 mm |
1350x960 mm |
1700×1380 mm |
| Built-In Optional Kits |
| Grade |
Standard |
Advanced |
| Slurry Supply System |
- |
Integrated with PLC |
| Facing and Grooving System |
- |
Integrated with PLC |
| Machine Enclosure |
- |
Framed by Metal Plate |
| *NOTE: the optional kits based on the production requirements, making samples can confirm if they are necessary. |
SAMPLE DEMONSTRATION (DOUBLE PLATE)
About the Company
Factory front desk
Ponda is a high-tech enterprise specializing in all kinds of high precision grinding equipment, polishing equipment and its
supporting products and consumable materials
Production and assembly shop
We have a production workshop and testing equipment, assembly workers and mechanical design engineers
45 people
Patent
About the Company
Ponda is a high-tech enterprise specializing in all kinds of high precision grinding equipment, polishing equipment and itssupporting products and consumable materials
We have a production workshop and testing equipment, assembly workers and mechanical design engineers45 people
Delivery & Packing
Packing Details : Packing, 1 pcs/carton.
FAQs
Q1: Which machine is most applicable for my product?
A: It usually depends on 5 requirements and parameters of your product: flatness, roughness, thickness, dimension, productivity:
1. If better flatness and roughness were required, you might need both lapping and polishing machine.
2. If to thin the product in a big margin, such as 500μm, you might need a thinner machine for extra.
3. If the productivity were excessive, you might need larger machine or to expand production line.
Additionally, we can confirm the production line as we make samples for you.
Q2: Does Ponda charge for making samples?
A: No, it's free to make samples.
Q3: Is Ponda trader or manufacturer?
A: We are manufacturer, certified National High-Tech Enterprise.
Q4: How long does it take machine to deliver?
A: Approximately 15 days to deliver. If the machine are out of stock, we need 15 days more to manufacture.
Q5: Does Ponda provide oversea setup and after-sale service?
A: Yes, we provide oversea service and online tutorial.
Q6: How many type of machine does Ponda manufacture?
A: We have 21 major series of machines, 5 different types run in different principles, more than 15 types of plates, 100 types of slurries.
Working principle and characteristics
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