Suitable for High-Precision Thinning Machines for Crystal Materials Such as Silicon Wafers and Gallium Arsenide

• Customization: Available
• After-sales Service: 12months
• Warranty: 12months
• Model NO.: FD-300
• Type: Surface Grinding Machine, Surface Grinding Machine
• Processing Object: Flat Workpieces
• Abrasives: Grinding Wheel
• Controlling Mode: PLC
• Automatic Grade: Semiautomatic
• Cylindrical Grinder Type: Surface Grinding Machine
• Precision: High Precision
• Certification: ISO 9001
• Condition: New
• Power Source: Electricity
• Disc(Wheel) Type: Grinding Disc
• Variable Speed: with Variable Speed
• Application: Semiconductor Industry
• Service: Oversea Setup & After-Sale Avalaible
• Class: Thinner
• Process Station: 1
• Abrasive: Recyclable Water & Grinding Wheel
• Wheel Rotate Speed: 0-3000 Rpm
• Workpiece Accuracy Control(Parallelism): 1um
• Power of Grinding Wheel Motor: 5.5kw
• Transport Package: Wood Crate
• Trademark: PONDA
• Origin: China
• Production Capacity: 500 Unit/Year

Product Description

Why Ponda?
Ponda has profound experience of lapping, polishing and thinning. We heretofore supplied more than 60, 000 lapping process solutions and appliances over the industries of machinery, electronic, aerospace, aviation, automotive, atomic energy, optics; the substances of metal, SiC wafer, ceramics, glass, industrial sapphire, plastics, and any other composites.
Scope of application:
This equipment is mainly used for thinning of silicon wafer, gallium arsenide, silicon carbide ceramics, zirconia ceramics, sapphire and other substrate materials.
Vertical cutting grinding.
Products Show

Equipment structure:
The equipment is mainly composed of frame, air spindle, porous ceramic suction cup (suitable for various types of tension rings), vacuum spindle deceleration motor, static pressure air suspension electric spindle, diamond grinding wheel,
Screw guide module, full closed loop servo control system, cutting fluid circulation system, etc.

Equipment characteristics
1. The vacuum spindle is made of 603 stainless steel material, which is not easily affected by thermal expansion and leads to the precision of grinding size, and the bearing is made of AFK brand.
2. Vacuum suction cups are divided into microporous ceramic suction cups and special stainless steel gas slots, which can be selected according to product requirements.
3. The vacuum spindle is driven by precision reducer and servo motor.
4. The rotor of the static pressure gas suspension spindle adopts zirconia ceramic, which completely avoids the heat transmitted from the motor to cause the gas film gap to be too large after the expansion of the air float rotor and reduces the rigidity of the spindle. The equipment using the spindle has high precision and good stability.
5. Screw guide module adopts high precision and high preloading type.
6. Full closed-loop grating control system: In order to ensure the servo motor to the precision of the grinding wheel feed monitoring and repair, with the cooperation of this system, the product processing accuracy can be within 0.002mm.
7. Grinding fluid circulation system: The grinding fluid in the production process continues to cool the workpiece, grinding wheel and electric spindle through the circulation system, and the grinding fluid can also improve the self-sharpness of the grinding wheel.
8. Note: The equipment can be optional contact online detection system, online size measurement system using Marposs and other brands of contact online measuring instrument, the resolution can reach 0.1um, the actual control size accuracy can reach 0.5um.

 APPLICATION

Process	Industry by Substance	Industry by Applicability
High Speed Grinding & Thinning	Metal And Alloy Ceramic Oxide Carbide Glass Plastic Nature Stone	Sealing	sealing ring(liquid, oil, gas)
		Semiconductor	substrate(Al2O3, Si, SiC, Ge, Ge-Si, GaN, GaAs, GaAsAl, GaAsP, InSb, ZnO, AlN) used in Wafer, LED., etc
		Plastic	Hard Plastic
		Optics(flat)	optical lens, optical reflector, holographic glass, HUD glass, screen glass
		Gemstone	jade, sapphire, agate, etc.
		Others	gauge block, micrometer gauge, friction plate, metal components, and any other precise hardware.
*NOTE: spiral stripe appears after high speed grinding and thinning. To dispel it, lap or polish are needed.

SPECIFICATION

Technical parameter
Dimensions of vacuum sucker	Ø260mm, Ø305mm, Ø360mm
Suction cup speed (continuously adjustable)	0-300rpm/min
Suction cup motor power	1.5KW
Grating control system resolution	0.0001mm
Grinding wheel speed (adjustable)	0-3000rpm/min
Grinding wheel spindle power	11kw
Parallelism after product thinning	±0.002mm(Φ100mm)
Thickness error after product thinning	±0.002mm(Φ100mm)
Flatness after product thinning	±0.003mm(Φ100mm)
Minimum product thinning thickness	≥0.05mm/Φ100mm
weight	2350KG
Overall dimensions of equipment	1200*1100*2100mm

 

Built-In Optional Kits
Grade		Standard			Advanced
Slurry Recycle System		-			Integrated with PLC
Dressing System		-			Integrated with PLC
Station Fixing		Mechanical Fixture			Pneumatic Vacuum Fixing
Spindle		Mechanical			Pneumatic
*NOTE: the optional kits based on the production requirements, making samples can confirm if they are necessary.

SAMPLE DEMONSTRATION (THINNING)


Patent

About the Company

Ponda is a high-tech enterprise specializing in all kinds of high precision grinding equipment, polishing equipment and itssupporting products and consumable materials
We have a production workshop and testing equipment, assembly workers and mechanical design engineers45 people

Delivery & Packing
Packing Details  : Packing, 1 pcs/carton.

FAQs
Q1: Which machine is most applicable for my product?
A: It usually depends on 5 requirements and parameters of your product: flatness, roughness, thickness, dimension, productivity:
1. If better flatness and roughness were required, you might need both lapping and polishing machine.
2. If to thin the product in a big margin, such as 500μm, you might need a thinner machine for extra.
3. If the productivity were excessive, you might need larger machine or to expand production line.
Additionally, we can confirm the production line as we make samples for you.
Q2: Does Ponda charge for making samples?
A: No, it's free to make samples.
Q3: Is Ponda trader or manufacturer?
A: We are manufacturer, certified National High-Tech Enterprise.
Q4: How long does it take machine to deliver?
A: Approximately 15 days to deliver. If the machine are out of stock, we need 15 days more to manufacture.
Q5: Does Ponda provide oversea setup and after-sale service?
A: Yes, we provide oversea service and online tutorial.
Q6: How many type of machine does Ponda manufacture?
A: We have 21 major series of machines, 5 different types run in different principles, more than 15 types of plates, 100 types of slurries.